I'm pretty much happy with how the goo behaves, so the experiments are at an end; time to just use the stuff! To that end, I've reopened the plunger filling Kaigelu 316, and replaced the shellac with section sealant. This should make future disassembly easier; I can't get the manual valve idea out of my head, so ease of access to the pen's insides might come in handy sometime in the future.
Wishing all a pleasant weekend,
Flounder
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